Solid Aluminium Panel (custom made to order, MOQ required)

Alucabuild Solid Aluminium Panels is a non-combustible single layer aluminium panel. It is pre-finished with colour and pre-fabricated into cassettes as per required shapes and sizes. It meets high façade cladding standards in most countries regarding to fireproof and material strength.

Australian certified AS1530.1 & AS1530.3 solid fire rated aluminium panels.

Solid aluminium panel is a material that is with high formability, it can be made with regular flat cassette panel, curved panel, hyperboloid panel, perforated panel or laser cut panels with different patterns. Almost any shapes or patterns needed for architectural cladding designs, can be made with solid aluminium panel. We use turret punching technology for making perforated aluminium panel, and laser cut to make customized surface patterns for aluminium panel. After fabrication, the panel surface is either powder coated or liquid paint sprayed to get a nice decorative color.

Generally we use this material for facade cladding, ceiling, interior wall clading for office building, shopping mall, airport, train station, hospitals, stadiums and more. The aluminium solid panel is available in thickness 2mm, 2.5mm, 3mm depending on project types and budgets.

Specifications of Solid Aluminium Panel

Panel thickness 3mm (optional from 2mm, 2.5mm to 4mm)
Aluminium alloy 3003 (optional is 1100mm, 5005 etc)
Coating technology Pre-finished with powder coating or liquid paint spray coating
Coating type PVDF, PE
Color options Metallic colors, solid colors, wooden colors, stone colors
Shapes Regular flat panel, single curved panel, hyperboloid curved panel, odd shape panel
Patterns Perforated or laser cut to achieve different types of designs: holes, triangle, rectangle, customized pattern
Fabrication Edge folding, curving, adding brackets, bending, adding reinforcement ribs etc included

Key Benefits of Solid Aluminium Panel

Non-combustible Super weather proof
In many countries, the building code has clearly specified that building cladding materials have to be non-combustile. Solid aluminium panel is a single layer panel made of full aluminium, it cannot be ignited or burnt. Panel surface is nicely pre-painted with durable PVDF outdoor grade paints or powdercoat, a 10 to 20 years outdoor color warranty is given (Ps: for indoor use we also provide PE coating as alternative). And aluminium panel itself is a stable metal that is not easy to rust.
Quick installation Unlimited shapes achievable
All the panels are pre-fabricated into cassettes in our workshop as per customers’ shop drawing, once shipped to project site they are ready to be installed directly as per the drawing position numbers. With perforation, single curved, hyperboloid curved, laser cutting, welding & folding technology, solid aluminium panel can be made into many patterns, shapes or even 3D look.
Unlimited color options Fully recyclable
Solid aluminium panel are available in unlimited metallic, solid colors as per RAL or Pantone color codes and wood, stone grains. The aluminium panel can be fully recycled when it’s no longer

Technical Data of Solid Aluminium Panel

 

Basic Information:
Item Value Tolerance
Panel Thickness 3mm ±0.2mm
Aluminium Alloy 3003 (optional 1100 / 5005) N/A
Panel Width 1220mm (or customized) ±2mm
Panel Length 2440mm (or customized) ±4mm
Coating Type PVDF Spray Paint / Powder Coat N/A
Panel Weight 8.16kgs/sq.m ±5%
Chemical Composition (based on alloy 3003):
Element Actual Value Element Actual Value
Al Rest Si 0.134
Fe 0.489 Cu 0.1
Mn 1.07 Mg 0.0058
Cr 0.0039 Ni 0.005
Zn 0.005 Ti 0.03
Mechanical Properties (based on alloy 3003)
Property Test result
Yield Strength 150MPa
Tensile Strength 155MPa
Elongation 11.00%
Painting Dry Film Properties
Property Sub-Item Test result
Dry Film Thickness 2 coats PVDF spraying 25μm (±5)
3 coats PVDF spraying 40μm (±5)
Powder coating 60μm (min 50)
Gloss Value ASTM D523-89 20-70
Film Adhesion Drying Adhesion Grade 0
Wet Adhesion Grade 0
Boiling Water Adhesion Grade 0
Dry Film Hardness 2H
Hydrochloric Acid Resistance No change
Mortar Resistance No change
Solvent Resistance No change
Abrasion Resistance 5.2L/μm
Impact Resistance 50kg·cm, no removal of film from substrate

Solid Aluminium Panels are specifically manufactured for commercial & high rise buildings

Fire rated to Australian Standards AS1530.1 & AS1530.3 compliance

Solid Aluminium Panels workshop at a glance

Production line